Cleveland-range (T) MKDL-125-T (-CC) User Manual

SE95018 Rev. 51333 East 179th St., Cleveland, Ohio, U.S.A. 44110Phone: (216) 481-4900 Fax: (216) 481-3782Visit our web site at www.clevelandrange.co

Operating Controls & Indicators for Cook Chill Direct Steam Mixer KettlesITEM NO. DESCRIPTION FUNCTION1. Air Quick Connect . . . . . . . . . .Con

Tilting Kettle1. Raise MIXER BRIDGE andswing to side.2. For manual tilt:turnHANDWHEEL.3. For power tilt:turn switch" " to raise, or "

21OFF ONOFF ON20001930ENTPST OUT PGMRSTUpperDisplayLowerDisplayProgramIndicatorResetKeyEnterKeyNextKeyDownKey Turn POWER switch &q

CAL 9900 Controls DrawingMIXER KETTLE OPERATIONUSING CAL 9900Note: Temperature probe on mixer bridge mustbe covered with a minimum of three inches ofp

MRC 7000 Controls Drawing (1 pen)Pen DisplayPen1 key -AUTO/MANAUTOMANSCROLL KeyUP KeyDOWN Key˚C˚F˚USPMAN OUT1 OUT2 ALRMManualHeatOutput 1CoolingOutpu

CARE AND CLEANINGCooking equipment must be cleaned regularly tomaintain its fast, efficient cooking performance andto ensure its continued safe, relia

SCRAPER BLADES1. Remove retaining ring and slide scraperblades off agitator arm.2. Place parts in a pan of warm water to soak.3. Clean in a sink, usin

STAINLESS STEEL EQUIPMENT CARE AND CLEANING(Suppied courtesy of Nafem. For more information visit their web site at www.nafem.org)Contrary to popular

WARRANTYOur Company supports a worldwide network ofMaintenance and Repair Centers. Contact yournearest Maintenance and Repair Centre forreplacement pa

NOTE: For Hydraulic Hoses orderPart No. RT00505 and specifylength requiredCooling Fan:Fan . . . . . . . . KE54860Fan Cover . . . KE601236Fan Guard

Shut off power at main fuse disconnect prior to servicing.Ensure kettle is at room temperature and pressure gauge is showing zero or less prior to

18. KE51834 Scraper Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .as required19. KE51875-3

REMOTE CONTROLASSEMBLYITEM NO. PART NO. DESCRIPTION QTY.1. KE53479 Digital Temperature Controller and Indicator . . . . . . . . . . . . . . . . . . .

REMOTE CONTROLASSEMBLYITEM NO. PART NO. DESCRIPTION QTY.1. KE53257 Digital Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LIFTOFF/AUTOOFF/AUTOOFFOFFHEAT COOLMIX LIFTUP DOWNOFF ONHEAT COOL362

MAIN CONSOLECONTROLSITEM NO. PART NO. DESCRIPTION QTY.1. KE52190 Knob, Speed Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

EMPTYEMPTYEMPTYEMPTYEMPTYEMPTYEMPTYEMPTYEMPTYEMPTYEMPTYEMPTYEMPTYEMPTYMIN.FAST987654321SPEED CONTROLLIFTLEFTKETTLERIGHTKETTLEEMERGENCYSTOPOFF/AUTO OFF

MixingMIX LIFTOFFUP DOWNOFFMIN.FAST987654321SPEED CONTROLLIFTLifting & LoweringBridge1. Turn MIX/LIFT SWITCH to "LIFT".

ELECTRICALCOMPONENTASSEMBLYITEMNO.PART NO. DESCRIPTION QTY.1. KE50343-7 Component Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . .

ELECTRICALCOMPONENTASSEMBLYITEM NO. PART NO. DESCRIPTION QTY.1. KE50343-8 Component Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . .

PLUMBINGASSEMBLY -10" CONSOLEITEM NO. PART NO. DESCRIPTION QTY.1. KE02055-2 Steam Valve 3/4" . . . . . . . . . . . . . . . . . . . . . . .

GENERAL Installation of the kettle must be accomplished byqualified installation personnel working to all applicablelocal and national codes. Improper

PLUMBING ASSEMBLY - 18" CONSOLEITEM NO. PART NO. DESCRIPTION QTY.1. FI00096 Union . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MANUAL TILT - 10" CONSOLEITEM NO. PART NO. DESCRIPTION QTY.1. KE51730 Tilt Shaft Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . .

POWER TILT - 10"/12" CONSOLE

POWER TILT - 10"/12" CONSOLE ITEM NO. PART NO. DESCRIPTION QTY.1. KE50581 Bridge Rectifier . . . . . . . . . . . . . . . . . . . . . . . .

WATER METER ASSEMBLY - 18" CONSOLE

WATER METER ASSEMBLY - 18" CONSOLEITEM NO. PART NO. DESCRIPTION QTY.1. FI05058 3/4" Cross . . . . . . . . . . . . . . . . . . . . . . . . .

FLUSH PISTON -VALVE (USED PRIOR TO 2003)ITEM NO. PART NO. DESCRIPTION QTY.T40430 Valve Assembly (includes parts 1 - 16) . . . . . . . . . . . . . . .

FLUSH PISTON -AIR SYSTEM, 10" CONSOLE(USED PRIOR TO 2003)ITEM NO. PART NO. DESCRIPTION QTY.1. FA30512 Spacer . . . . . . . . . . . . . . . . . .

FLUSH PISTON -LUBRICATOR (USED PRIOR TO 2003)ITEM NO. PART NO. DESCRIPTION QTY.1. FA30512 Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . .

ITEM ON. PART NO. DESCRIPTION QTY.1. KE55210 WELD RING, KETTLE BOTTOM OUTLET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12. FI05144-3

MOVING UNIT 1. While still on skid, move unit as close to finalinstallation position as possible.2. Prepare unit for lifting as shown in diagram.3. Li

ITEM NO. PART NO. DESCRIPTION QTY.I KE601603 QUICK CONNECT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FLUSH PISTON -AIR SYSTEM, 10" CONSOLE(USED AFTER TO 2003)17 KE532177 PNEUMATIC HOSE, (1/4 I.D.x 31 LG.) . . . . . . . . . . . . . . . . . . . .

ITEM ON. PART NO. DESCRIPTION QTY.5. KE55257 MALE QUICK PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BUTTERFLY VALVEITEM NO. PART NO. DESCRIPTION QTY.1. - 7. KE51603 Butterfly Valve, 2" (includes housing) . . . . . . . . . . . . . . . . . . . . .

MAIN COMPONENT REFERENCE CHARTSValves:Mechanical:KETTLE PRES- STEAM SAFETY MANUAL CHECKSTRAINERSOLENOIDSSIZE SURE TRAP VALVE VALVE VALVEGALLONS PSI ST

MAINTENANCEINSPECTION AND MAINTENANCE CHECK LISTCleveland Range equipment requires little preventative maintenance. We do however provide the followin

AIR LINE LUBRICATOR OILFILLING PROCEDURE1. Disconnect air supply and bleed system.2. Remove cover on console (see PARTS LIST -PNEUMATIC COMPONENTS).3.

RE-INSTALLING SPEEDCONTROL CABLESpeed Control Assembly1. Turn sprocket of speed control so that wire."A"is fully extended towards shaft &quo

LUBRICATIONLubricate the following parts every three monthsto insure smooth operation and reduce wear.MIXER BRIDGEHOUSINGThere are two greasenipples o

SOLENOID VALVEMAINTENANCESolenoid Valve Exploded View DrawingOrdering InformationParts marked with an asterisk (*) in the SolenoidValve Exploded View

⇒ D/ Lower bridge.⇒ E/ Bridge pins should enter pin hole on kettleperfectly, If not return to step 1 and repeatleveling steps.⇒ F/ Raise bridge and sw

Coil ReplacementWARNING: Turn off electrical power supply.1. Disconnect coil lead wires and greengrounding wire if present. 2. Remove retaining clip,

MRC 7000 ENABLE MODEPROCEDURE (1&2 PEN)For Cook Chill Direct Steam Mixer KettlesReference page #36 in the MRC 7000 Installation,Wiring, Operation

WIRING DIAGRAMSINGLE KETTLES

WIRING DIAGRAMTWIN KETTLES

FLOW PATH FOR HYDRAULIC SYSTEM SecondaryHydraulicMotorPrimaryHydraulicMotorCheckValveHydraulicCylinderTo Tank3 Way Solenoid Valve2 Way Solenoid ValveD

SPARE PARTS LISTITEM ON. DESCRIPTION QTY. QTY.DOMESTIC OVERSEASSpare PartsSE50426 Air Filter Element 1 1SE50428 "O" Ring for Air Filter 1 1K

STEAM REQUIREMENTS FOR KETTLESKettle Cap. Kettle 25 psi Steam 265°F 40 psi Steam 287°F 80 psi Steam 302°FU.S. Gal. Dia. Lbs./Hr. Hp./Hr. Lbs./Hr. Hp./

The following will be performed before the unit is connected to utilities:1. Visual Examine unit for scratches, dents, or other defects. 2. Visual

OPTIONAL CONTROLSSome units may not have the following items to test13. Meter Complete this test using markings on mixer arm or a measuring strip if

Operating Controls & Indicators for Standard Direct Steam Mixer KettlesITEM NO. DESCRIPTION FUNCTION1. Air Quick Connect . . . . . . . . . .Conne