Cleveland-range MKDL-125-CC User Manual

1333 East 179th St., Cleveland, Ohio, U.S.A. 44110Phone: (216) 481-4900 Fax: (216) 481-3782Visit our web site at www.clevelandrange.comOperators Man

7Operating Controls & IndicatorsITEM NO. DESCRIPTION FUNCTION1. Air Quick Connect . . . . . . . . .Connection for air to food pump.2. Air Regulat

Tilting Kettle1. Raise MIXER BRIDGE (11)and swing to side.2. For manual tilt:turnHANDWHEEL (3).3. For power tilt:turn switch" " to raise,

9HEAT AUTO COOLOFFManual Heating/Cooling1. Turn ACTIVE/BYPASS SWITCH(25) to "BYPASS".2. Turn CONTROLLER SWITCH(25) to "HEAT" or

10MRC 7000 Controls Drawing (1 pen)Pen DisplayPen1 key -AUTO/MANAUTOMANSCROLL KeyUP KeyDOWN Key˚C˚F˚USPMAN OUT1 OUT2 ALRMManualHeatOutput 1CoolingOut

11PRE-PRODUCTIONSANITIZING PROCEDURE1. Fill kettle to hemisphere and start the agitator.2. Add 5.25% bleach to make a 50 ppm solution- refer to char

12AUTOMATIC DUMP VALVEDaily- clean automatic dump valve as follows:Automatic Dump Valve To remove valve from kettle:1. Place valve in open position.2.

13LUBRICATOR ITEM NO. PART NO. DESCRIPTION QTY.1.-5 KE52815 Lubricator c/w Bracket . . . .11. SE50418 Sight Dome . . . . . . . . . . . .1Ass

14REMOTE CONTROLASSEMBLYITEM NO. PART NO. DESCRIPTION QTY.1. KE53257 Digital Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15MAIN CONSOLECONTROLSITEM NO. PART NO. DESCRIPTION QTY.1. KE52190 Knob, Speed Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16Mixing1 Turn MIX/LIFT SWITCH to "MIX"MIX LIFTOFFUP DOWNOFFMIN.FAST987654321SPEED CONTROLLIFTLifting & LoweringBridge1

TABLE OF CONTENTSInstallation General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1Inspection. . . . . . .

17164948181041424746111213141519202124252622 23293127283032393837364035341234651789334344HYDRAULIC COMPONENTSITEM NO. PART NO. DESCRIPTION QTY.1. KE51

1814. KE52115 Coupling Washer, Secondary S. S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115. CT50097 R.T.D Pro

19PLUMBINGASSEMBLY -10" CONSOLEITEM NO. PART NO. DESCRIPTION QTY.1. KE00350 Steam Valve 3/4" . . . . . . . . . . . . . . . . . . . . . . . .

20PLUMBING ASSEMBLY - 18" CONSOLEITEM NO. PART NO. DESCRIPTION QTY.1. FI00096 Union . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

21AIR SYSTEM -10" CONSOLEITEM NO. PART NO. DESCRIPTION QTY.1. FA30512 Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

22MANUAL TILT - 10" CONSOLEITEM NO. PART NO. DESCRIPTION QTY.1. KE51730 Tilt Shaft Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . .

23POWER TILT - 10" CONSOLE

24POWER TILT - 10" CONSOLE ITEM NO. PART NO. DESCRIPTION QTY.1. KE51007 Micro Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

25WATER METER ASSEMBLY - 18" CONSOLE

26WATER METER ASSEMBLY - 18" CONSOLEITEM NO. PART NO. DESCRIPTION QTY.1. FI05181 2" Buttweld Sanclamp . . . . . . . . . . . . . . . . . . .

Service Parts Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Lubricator . . . . . . . . . . . . . . .

27ELECTRICALCOMPONENTASSEMBLYITEM NO. PART NO. DESCRIPTION QTY.1. KE50343-8 Component Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . .

28FLUSH PISTON VALVEITEM NO. PART NO. DESCRIPTION QTY.1. FA05000 "O" Ring, Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . .

29BUTTERFLY VALVEITEM NO. PART NO. DESCRIPTION QTY.1. - 7. KE51603 Butterfly Valve, 2" (includes housing) . . . . . . . . . . . . . . . . . . .

MAIN COMPONENT REFERENCE CHARTSValves:Mechanical:KETTLE PRES- STEAM SAFETY MANUAL CHECKSTRAINER SOLENOIDSSIZE SURE TRAP VALVE VALVE VALVEGALLONS PSI S

31MAINTENANCEINSPECTION AND MAINTENANCE CHECK LISTCleveland Range equipment requires little preventative maintenance. We do however provide the follow

32MRC 7000 ENABLE MODEPROCEDURE (1&2 PEN)Reference page #36 in the MRC 7000 Installation,Wiring, Operation Manual, Form 2877, Edition 6,May 1994 u

33AIR LINE LUBRICATOR OILFILLING PROCEDURE1. Disconnect air supply and bleed system.2. Remove cover on console (see PARTS LIST -PNEUMATIC COMPONENTS).

34RE-INSTALLING SPEEDCONTROL CABLESpeed Control Assembly1. Turn sprocket of speed control so that wire."A"is fully extended towards shaft &q

35LUBRICATIONLubricate the following parts every three monthsto insure smooth operation and reduce wear.MIXER BRIDGEHOUSINGThere are two greasenipples

36SOLENOID VALVEMAINTENANCESolenoid Valve Exploded View DrawingOrdering InformationParts marked with an asterisk (*) in the SolenoidValve Exploded Vie

1GENERAL Installation of the kettle must be accomplished byqualified installation personnel working to all applicablelocal and national codes. Imprope

37Coil ReplacementWARNING: Turn off electrical power supply.1. Disconnect coil lead wires and greengrounding wire if present. 2. Remove retaining cli

38WIRING DIAGRAM

39FLOW PATH FOR HYDRAULIC SYSTEM HydraulicMotorHydraulicMotorCheckValveHydraulicCylinderTo Tank3 Way Solenoid Valve2 Way Solenoid ValveVariable Restri

40SPARE PARTS LISTITEM ON. DESCRIPTION QTY. QTY.DOMESTIC OVERSEASSpare PartsSE50426 Air Filter Element 1 1SE50428 "O" Ring for Air Filter 1

2MOVING UNIT 1. While still on skid, move unit as close to finalinstallation position as possible.2. Prepare unit for lifting as shown in diagram.3. L

3⇒ D/ Lower bridge.⇒ E/ Bridge pins should enter pin hole on kettleperfectly, If not return to step 1 and repeatleveling steps.⇒ F/ Raise bridge and s

4STEAM REQUIREMENTS FOR KETTLESKettle Cap. Kettle 25 psi Steam 265°F 40 psi Steam 287°F 80 psi Steam 302°FU.S. Gal. Dia. Lbs./Hr. Hp./Hr. Lbs./Hr. Hp.

5The following will be performed before the unit is connected to utilities:1. Visual Examine unit for scratches, dents, or other defects. 2. Visua

6OPTIONAL CONTROLSSome units may not have the following items to test13. Meter Complete this test using markings on mixer arm or a measuring strip if