Cleveland-range inverter User Manual

Read this manual carefully before installing, wiring,

4Control Method V/F Control Frequency Setting Resolution Digital Reference: 0.01 Hz (Below 100 Hz), 0.1 Hz (Over 100 Hz) Analog Reference: 0.03 Hz

Chapter 6 - Troubleshooting & Maintenance 946.4 Troubleshooting Condition Check Point The motor does not rotate 1) Main circuit inspection ☞

Chapter 6 - Troubleshooting & Maintenance 956.5 How to Check Power Components Before checking the power components, be sure to disconnect AC In

Chapter 6 - Troubleshooting & Maintenance 96 6.6 Maintenance The ACtionMaster series is an industrial electronic product with advanced semicon

Chapter 6 - Troubleshooting & Maintenance 976.7 Daily and Periodic Inspection Items Period Inspection Location Inspection Item Inspection Daily

Chapter 6 - Troubleshooting & Maintenance 98Period Inspection Location Inspection Item Inspection Daily 1 year 2 year Inspection Method Criteri

Chapter 6 - Troubleshooting & Maintenance 99Notes:

100 CHAPTER 7 - OPTIONS 7.1 Braking Resistor Braking resistor is optional. 7.1.1 Lower Braking Magnitude Model Number SvxxxACtionMaster -x 004-

Chapter 7 - Options 1017.1.3 Braking resistor wiring diagram Wire the braking resistor to the inverter as short as possible. 230/460V 50/60Hz U

Chapter 7 - Options 1027.2 DIN Rail Base Unit: mm SV004ACtionMaster -1/2 SV008ACtionMaster -1 SV008ACtio

Chapter 7 - Options 103Notes:

5 CHAPTER 1 - INSTALLATION 1.1 Inspection  Inspect the inverter for any damage that may have occurred during shipping.  Check the nameplate on th

104APPENDIX A - FUNCTIONS BASED ON THE USE Set the function properly according to the load and operating conditions. The application and the related

105APPENDIX B- PERIPHERAL DEVICES Wire, mm2 (AWG) Inverter Models Motor [HP] MCCB, ELB Magnetic Contactor R,S,T U,V,W Ground AC Input Fuse AC Rea

106DECLARATION OF CONFORMITY Council Directive(s) to which conformity is declared: CD 73/23/EEC and CD 89/336/EEC Units are certified f

107TECHNICAL STANDARDS APPLIED The standards applied in order to comply with the essential requirements of the Directives 73/23/CEE "Electrica

108 EMC INSTALLATION GUIDE CMC inverters are tested to meet Electromagnetic Compatibility (EMC) Directive 89/336/EEC and Low Voltage (LV) Directive

109 6-) Connect the motor and fit the ferrite core (output chokes) as close to the inverter as possible. Armoured or screened cable should be used wi

110RFI Filters (Footprint - Standard) for ACtionMaster SERIES (x) (1) Industrial environment EN 50081-0 (A class) (2) Domestic and ind

111 DIMENSIONS Revision History No. Revision Date Remarks 1 First Edition New features in V5.30 include:  V1-Ext functi

112

Cleveland Motion Controls CMC constantly endeavors to improve its product so that information in this manual is subject

Chapter 1 - Installation 61.4 Other Precautions  Do not carry the inverter by the front cover.  Do not install the inverter in a location where

Chapter 1 - Installation 7 1.5 Dimensions Unit: mm (inch) Inverter HP W1 W2 H1 H2 D1 SV004AC

Chapter 1 - Installation 8SV037ACtionMaster -2 5.0 150 (5.90) 138 (5.43) 128 (5.04) 117.5 (4.63) 155.0 (6.10) SV040ACtionMaster -2 5.4 150 (5.90

Chapter 1 - Installation 9 1.6 Basic Wiring 230/460V 50/60Hz U V W G R S T or 3 Φ, MCCB FX RX BX RSTP1 P3 CM VR V1 I CM + FMCM30A30B30CMOMGOutpu

Chapter 1 - Installation 101.7 Power Terminals R S T B1 B2 U V W Symbols Functions R S T AC Line Input Terminals 3(1) phase, 200 ~ 230V

Chapter 1 - Installation 11  For input and output, use wires with sufficient size to ensure voltage drop of less than 2%. Motor torque may drop if

Chapter 1 - Installation 12 Wires and Terminal Lugs Refer to the following table for wires, terminal lugs and screws used to connect the inverter p

Chapter 1 - Installation 13 1.8 Control Terminals 30A 30C 30B 1 MO 2 MG 3 CM 4 FX 5 RX 6 CM 7 BX 8 JOG9 RST10 CM 1 P1 2 P2 3 P3 4 VR 5 V1 6 CM 7 I

Thank you for purchasing CMC Variable Frequency Drives! SAFETY INSTRUCTIONS  Always follow safety instructions to prevent accidents and potential

Chapter 1 - Installation 141.8.1 Wiring Control Terminals  Precautions on Wiring  Use shielded wires or twisted wires for control circuit wiring

Chapter 1 - Installation 15 1.8.2 Keypad  Wiring the Keypad Keypad is installed before shipping for standard type models as shown below. When usin

16 CHAPTER 2 - OPERATION 2.1 Keypad and Parameter Group Setting 2.1.1 Keypad Description 7-Segment keypad displays up to 4 letters and numbers, an

Chapter 2 - Operation 172.2 Parameter Setting and Change Numerous parameters are built into the inverter. The keypad allows the operator to operate

Chapter 2 - Operation 18 To Monitor Fault Type when a Fault Occurs (Data cannot be set) The fault type is displayed on the DRV group

Chapter 2 - Operation 19 Setting Jump Code in Function Group Example) Jump to code FU1-12 from FU1-0 (F 0): 2.3 Parameter Group The

Chapter 2 - Operation 20 Moving Through DRV Group Codes RUNSETFWDREVRUNSETFWDREVRUNSETFWDREVREVRUNSETFWDREVRUNSETFWDRUNSETFWDREVRUNSETFWDREVREVRU

Chapter 2 - Operation 21 Moving Through Function Group Codes  Moving Through I/O Group Codes RUNSETFWDREVRUNSETFWDREVRUNSETFWDREVRUNSETFWDREVF

Chapter 2 - Operation 22Note: The user may also operate the inverter by setting the operation reference signal from the Keypad, and setting the freq

Chapter 2 - Operation 232.4.3 Operation From Keypad 1. Turn the power ON and set the operation and frequency reference to ‘keypad operating mode’.

 Wiring and periodic inspections should be performed at least 10 minutes after disconnecting the input power and after checking the DC link voltage i

24 CHAPTER 3 - PARAMETER LIST 3.1 Drive Group [DRV] Code Description Keypad Display Setting Range Units Factory Default Adj. During Run Page DR

Chapter 3 - Parameter List 25 3.2 Function Group 1 [FU1] Code Description Keypad Display Setting Range Units Factory Default Adj. During Run Pag

Chapter 3 - Parameter List 26Code Description Keypad Display Setting Range Units Factory Default Adj. During Run Page 0 (Linear) 1 (Square) FU1-2

Chapter 3 - Parameter List 273.3 Function Group 2 [FU2] Code Description Keypad Display Setting Range Units Factory Default Adj. During Run Page

Chapter 3 - Parameter List 28Code Description Keypad Display Setting Range Units Factory Default Adj. During Run Page FU2-24 P Gain During Speed

Chapter 3 - Parameter List 29Code Description Keypad Display Setting Range Units Factory Default Adj. During Run Page 3 (Drv Mode) 4 (Freq Mode)

Chapter 3 - Parameter List 30Code Description Keypad Display Setting Range Units Factory Default Adj. During Run Page 0 (No) 1 (All Groups) 2 (DR

Chapter 3 - Parameter List 31Code Description Keypad Display Setting Range Units Factory Default Adj. During Run Page 3 (XCEL-L) 4 (XCEL-M) 5 (XC

Chapter 3 - Parameter List 32Code Description Keypad Display Setting Range Units Factory Default Adj. During Run Page I/O-35 Acceleration Time 6

Chapter 3 - Parameter List 33Code Description Keypad Display Setting Range Units Factory Default Adj. During Run Page 2 (Stop) I/O-49 Wai

OPERATING PRECAUTIONS (1) Handling and installation  Handle according to the weight of the product.  Do not stack the inverter boxes higher tha

34 CHAPTER 4 - PARAMETER DESCRIPTION 4.1 Drive Group [DRV] DRV-00: Output Frequency This code gives information regarding motor direction set

Chapter 4 - Parameter Description [DRV] 35DRV-03: Drive Mode (Run/stop Method) Select the source of Run/Stop command. Setting Range Select Dis

Chapter 4 - Parameter Description [DRV] 36 [Freq Mode: ‘I’] [Freq Mode: V1+’I’] DRV-05 ~ DRV-07: Step Frequency 1 ~ 3

Chapter 4 - Parameter Description [DRV] 37 This code display the motor speed in RPM during the motor is running. Use the following equation to scal

Chapter 4 - Parameter Description [DRV] 38DRV-20: FU1 Group selection DRV-21: FU2 Group selection DRV-22: I/O Group selection Selec

Chapter 4 - Parameter Description [FU1] 39 4.2 Function 1 Group [FU1] FU1-00: Jump to Desired Code # Jumping directly to any parameter code can

Chapter 4 - Parameter Description [FU1] 40 [Accel/Decel Pattern: ‘Linear’] [Accel/Decel Pattern: ‘S-Curve’] [Accel/De

Chapter 4 - Parameter Description [FU1] 41 [Stop Mode: ‘Free-run’] FU1-08: DC Injection Braking Frequency FU1-09: DC Injection B

Chapter 4 - Parameter Description [FU1] 42 [Starting DC Injection Braking Operation] ☞ Note: The DC injection braking

Chapter 4 - Parameter Description [FU1] 43FU1-23 selects the limits for the inverter operating frequency. If FU1-23 is set to ‘Yes’, inverter opera

(3) Trial run  Check all parameters during operation. Changing parameter values might be required depending on the load.  Always apply permissib

Chapter 4 - Parameter Description [FU1] 44FU1-29: Volts/Hz Pattern This is the pattern of voltage/frequency ratio. Select the proper V/F pattern

Chapter 4 - Parameter Description [FU1] 45 These functions are available only when ‘User V/F’ is selected in FU1-29 [V/F Pattern]. Users can m

Chapter 4 - Parameter Description [FU1] 46FU1-50: Electronic Thermal (Motor i2t) Selection FU1-51: Electronic Thermal Level for 1 Minute FU1-52: E

Chapter 4 - Parameter Description [FU1] 47 FU1-54: Overload Warning Level FU1-55: Overload Warning Time The inverter generates an alarm s

Chapter 4 - Parameter Description [FU1] 48 FU1-59: Stall Prevention Mode Selection (Bit set) FU1-60: Stall Prevention Level This bit set para

Chapter 4 - Parameter Description [FU1] 49 FU1-99: Return Code This code is used to exit a group. Press [FUNC] key to exit. Related Functi

Chapter 4 - Parameter Description [FU2] 50 4.3 Function 2 Group [FU2] FU2-00: Jump to Desired Code # Jumping directly to any parameter code can

Chapter 4 - Parameter Description [FU2] 51releasing mechanical brake. If the dwell time is set at ‘0’, this function is not available. In dwell ope

Chapter 4 - Parameter Description [FU2] 52 FU2-19 [Phase Loss Protection Select] Setting Range 2nd bit 1st bit FU2-19 Description 0 0 00 Phase loss

Chapter 4 - Parameter Description [FU2] 53 [Reset restart: ‘Yes’] ☞ Note: In case of using ‘Reset Restart’ to ‘Yes’, make sure to utili

(7) Disposal  Handle the inverter as an industrial waste when disposing of it. (8) General instructions  Many of the diagrams and drawings in

Chapter 4 - Parameter Description [FU2] 54 [Speed Search Operation] FU2-26: Number of Auto Restart Attempt FU2-27: De

Chapter 4 - Parameter Description [FU2] 55If you know the motor parameters, set the values in the relevant codes for better control performance. (T

Chapter 4 - Parameter Description [FU2] 56FU2-40: Control Method Selection This is to select the control method of inverter. Setting Range Sele

Chapter 4 - Parameter Description [FU2] 57 Set the proportional gain for PID control. When P-Gain is set at 100% and I-Gain at 0.0 second, it me

Chapter 4 - Parameter Description [FU2] 58FU2-71: Accel/Decel Time Scale This is used to change the time scale. Setting Range Select Displa

Chapter 4 - Parameter Description [FU2] 59FU2-75: DB (Dynamic Braking) Resistor Mode Selection This code is used to protect the DB resistor fro

Chapter 4 - Parameter Description [FU2] 60☞ The 1st functions are applied if the multifunction terminal is not defined to ‘2nd Func’ or if it is no

Chapter 4 - Parameter Description [FU2] 61Notes:

Chapter 4 - Parameter Description [I/O] 62 4.4 Input/Output Group [I/O] I/O-00: Jump to Desired Code # Jumping directly to any parameter code c

Chapter 4 - Parameter Description [I/O] 63This is the filtering time constant for ‘I’ signal input. If the ‘I’ signal is affected by noise causing

1 CONTENTS USER SELECTION GUIDE (ACTIONMASTER SPECIFICATIONS)...3 CHAPTER 1 - INSTALLATION ...

Chapter 4 - Parameter Description [I/O] 64waits to determine the loss of a reference signal until times out. ☞ Note: I/O-48 and I/O-49 also apply w

Chapter 4 - Parameter Description [I/O] 65 [Multi-Step Frequency Operation] ☞ Note: The frequency for ‘Speed 0’ is determine

Chapter 4 - Parameter Description [I/O] 66or over voltage trip. [V1-Ext] Inverter changes its frequency reference source from keypad to ‘V1’ (analo

Chapter 4 - Parameter Description [I/O] 67[Analog Hold] When there is an analog input signal for frequency reference and ‘Analog hold’ terminal is

Chapter 4 - Parameter Description [I/O] 68 These codes set the step frequencies. These frequencies are applied when the multi-function input term

Chapter 4 - Parameter Description [I/O] 69average ranges from 0V to 10V. I/O-41 is used to adjust the FM value. [Frequency] FM terminal outputs in

Chapter 4 - Parameter Description [I/O] 70[FDT-1] When the output frequency reaches the reference frequency (target frequency), MO-MG terminal is CL

Chapter 4 - Parameter Description [I/O] 71[OL] MO-MG is CLOSED when the output current has reached the FU1-54 [Overload Warning Level] for the FU1-

Chapter 4 - Parameter Description [I/O] 72[LV] MO-MG is CLOSED when the DC link voltage is below the Low-voltage level. [MO-MG configured

Chapter 4 - Parameter Description [I/O] 73 This code sets the communication speed. This is used in communication between inverter and communicati

2CHAPTER 6 - TROUBLESHOOTING & MAINTENANCE ...90 6.1 Fault Display ...

74 CHAPTER 5 - MODBUS-RTU COMMUNICATION 5.1 Introduction This manual is about the specifications, installation and operation of MODBUS-RTU for com

Chapter 5 - MODBUS-RTU Communication 75Items Specifications Control procedure Asynchronous communication system Communication system Half duplex

Chapter 5 - MODBUS-RTU Communication 765.4 Operating 5.4.1 Operating Steps - Check whether the computer and the inverter are connected correctly.

Chapter 5 - MODBUS-RTU Communication 775.6 Communication Protocol (CMC-BUS ASCII) The communication structure is that the ACtionMaster drives are s

Chapter 5 - MODBUS-RTU Communication 78Example) Command Message (Request) for reading one address from address ‘3000’ ENQ Drive No. CMD Address T

Chapter 5 - MODBUS-RTU Communication 79 Request for Write ENQ Drive No. CMD Address The number of address to write Data SUM EOT 05h “01” ~ “

Chapter 5 - MODBUS-RTU Communication 80Negative Acknowledge Response NAK Drive No. CMD Error Code SUM EOT 15h “01” ~ “1F” “X” “**” “XX” 04

Chapter 5 - MODBUS-RTU Communication 81 5.7 Parameter Code List < Common > Parameter address Description Unit Read/Write Data value (HEX)

Chapter 5 - MODBUS-RTU Communication 82Parameter address Description Unit Read/Write Data value (HEX) Note Bit 2: BX Bit 3: RST- Bit 8: P1 Bit 9

Chapter 5 - MODBUS-RTU Communication 83Parameter address Parameter Code Description Default value Max. value Min. value Unit Note 620C FU1 #12

3 USER SELECTION GUIDE (ACTIONMASTER SPECIFICATIONS) 230V Class (0.5~5.4HP) Inverter Type (SVxxxACtionMaster -x) 004-1 008-1 015-1 004-2 008-2

Chapter 5 - MODBUS-RTU Communication 84< FU2 Group > Parameter address Parameter Code Description Default value Max. value Min value Unit N

Chapter 5 - MODBUS-RTU Communication 85Parameter address Parameter Code Description Default value Max. value Min value Unit Note 6354 FU2 #84 2

Chapter 5 - MODBUS-RTU Communication 86Parameter address Parameter Code Description Default value Max. value Min value Unit Note 6420 I/O #32 D

Chapter 5 - MODBUS-RTU Communication 87 5.8 Troubleshooting Refer to this chapter when a trouble is occurred. The

Chapter 5 - MODBUS-RTU Communication 88 FinishThe data format of user program is correct?YesMatch the User program with the inverter protocol.NoThe

Chapter 5 - MODBUS-RTU Communication 895.9 ASCII Code List Character Hex Character Hex Character Hex A B C D E F G H I J K L M N O P Q R S T U

90 CHAPTER 6 - TROUBLESHOOTING & MAINTENANCE 6.1 Fault Display When a fault occurs, the inverter turns off its output and displays the fault st

Chapter 6 - Troubleshooting & Maintenance 91Display Protective Function Description EEPROM Error 1 The keypad EEPROM has a fault causing para

Chapter 6 - Troubleshooting & Maintenance 92fault contents to the memory in FU2-1 when the [RESET] key is pressed. 2) Fault History Contents FU

Chapter 6 - Troubleshooting & Maintenance 936.3 Fault Remedy Protective Function Cause Remedy Over Current Protection 1) Acceleration/Decelera